Certification Project

Tripoli Level 3 for Mike Brest TRA #9383

Dynacom SAAB RB-05A (˝-scale)

TAP advisors: Tom Rouse, Ken Biba

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Now to start the ugly work…Parts Prep:

All the parts are fiberglass so that means I need to start by prepping the surfaces that will be epoxied.  Such as where the motor mount bonds to centering rings and the root edges of the fins, the centering rings, the inside portion of airframe that bonds to the centering rings, the fin-tangs (parts that protrude through the airframe), the inside and outside of the airframe around the fin slots.  Ultimately I went ahead & roughed up the entire fin surfaces, as well as the motor mount tube & the body tube.

 

 

 

Above left center & right, are various parts after I started scuffing & sanding the surfaces in prep for bonding.  Directly left & right are inside and outside views (respectively) of the main airframe body tube.

 

 

 

Fin Attachment

I made a rather crude jig (Left) because that was all that was necessary, to align the fins.  Then CA tacked the main fins in place.  When sticking the fins, I put the centering rings and motor tube inside so that the fin depth would be right, but I was careful to not allow any CA to adhere to any of those parts. 

This allowed me to remove the motor mount (Right), so I can get in there to do some serious epoxy/glass work to hold the fins in solidly.

 

In the first step of this process I installed the two forward centering rings in the body tube butted to the forward and aft edges, of the forward main fin tang shown from the front (left), and from aft (right). 

The cables seen in the above pictures were intended by Dynacom to be recovery system mounting points.  The padlock was used only to rest the cable in a proper orientation while epoxy cured.  These pictures show the first application of internal fin fillets. 

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